Cable assembly manufacturing grown into a huge industry with the overwhelming demands of sophisticated cable assembly and harness products across the industries. In the past few decades, it reached unprecedented growth largely thanks to the increasing demand for high performance machines. In today’s sophisticated machinery products, clutter free technology and compact size is the basic criterion and without cable assembly this cannot be possible. Though standard cable assembly products are available to meet the requirements of different industries, custom wiring harness enjoys a steady rise in popularity as with their specific needs can be addressed and maximum output can be guaranteed.
Advantages of custom wire harness in different industries
Industries that particularly need long stretches of wire like the automotive, aerospace and aviation, electrical machinery, renewable energy and telecommunication, grown more dependent on wiring harnesses in the past few decades. In order to run the vehicles and machines more efficiently they need to manage the wire in an organized manner. The key benefit of using wiring harnesses is that you can easily avoid loose wiring inside the machines and can place them in custom made sleeves offering more ease of use and maneuvering.
In automobiles, machinery equipment, airplanes, rail and transportation systems and medical equipment the requirement of miles length of cable and wiring is common, but placing them inside the vehicle or machinery to come with maximum output is an equal concern. In the absence of a cable harness, the loose wires are likely to consume too much space and can add to the complications and amount of space required by the machine. Installing a wire harness is least complicated and time consuming compared to installation of loose wires inside a system. The use of wire harness helped machines become more compact in size, ease of operation and installation and smooth performance needing less maintenance.
Choices in wiring harnesses
In respect of making the choice among different types of wiring harnesses either of the two broad categories, manufacturers need to concentrate on, respectively as standard wire harness and custom wire harness. For general machinery without needing any special application standard wire harnesses can be appropriate. But for specific and custom uses generally custom wiring harnesses are required. Custom wire harnesses are ordered when it is felt that the specific requirements of the machine cannot be met with the standard type of wire harness.
Industries that require custom wire harnesses
Custom harnesses are particularly popular in the automotive, aviation, rail and public transport systems, medical equipment and electrical engineering industries because of their evolving and unique designs in machinery parts and equipment. Naturally, these industries do not need a typical ‘one size fits all’ type of wiring and instead they require more custom made wiring solutions for specific purposes. For instance, military aviation offering the cutting edge aviation technology in their evolving fight planes always in need of custom wire harnesses for ensuring the optimum output from the design of their equipment and vehicles.
In automobile industry also, we can see the rapid evolution of vehicle designs that are conceived every year. With new designs of passenger cars, trucks, sport vehicles, commercial vehicles constantly coming up custom wiring and cabling solutions are very likely to fit their purpose and design elements. The increasing variety of hybrid and electric cars hitting the road or being processed in R&D labs of automobile manufacturers, adds to this custom wire harness requirements.
New and evolving designs of machinery also need the customized wiring most to fit the specific requirements. Machinery parts and equipment are evolving with new technology and more demands of compactness and least consumption of space. Naturally, while compactness and reduced footprints became a criterion for advanced machinery units these days, there is a rapid increase in the demands of the specific and custom wire harnesses that fits their size, shape, purpose and technology.
Finally, when it comes to choosing your wire harness partner to feed all your specific wiring needs, you need to consider a few aspects. Obviously, a company with a strong qualitative focus should be hired as before customizing needs material and manufacturing quality should be the first thing to look for. Secondly, it is important to see the variety of wiring harnesses (cartech.about.com/od/Car-Radio/fl/Installing-a-Head-Unit-With-No-Wiring-Harness.htm) that the company is specialized with. You should receive a custom harness that is made with meticulous considerations of your specific needs and that can ensure optimum electrical output.
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